Kenmore 625.38356 User Manual

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OWNER'S MANUAL
Water Softener
With Deluxe Valve
IntelliSoft 350 Series
MODEL NO. 625.383560
Caution:
Read and follow all safety rules and operating
instructions before first use of this product.
Questions ?
Visit www. KenmoreWater.com
or call toll free 1-800-426-9345 (M - F, 7 AM - 6 PM CST)
Repair or Parts ? Call toll free 1-800-469-4663
See back cover for other Sears service numbers.
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals nearby
the softener for future reference.
Warranty
Installation
Start Up / Setting
How It Works
Care Of
Specifications
Repair Parts
Timer
Poweredby an
ENERGYSTAR®
qualifiedadapter
for a better
environment
System tested and certified by NSF
International against NSF/ANSI Standard
44 for water softener performance.
®
Printed on recycled paper
Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A. www.KenmoreWater.com Part No. 7282598 (Rev. P 10/28/09)
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Summary of Contents

Page 1 - Water Softener

OWNER'S MANUALWater SoftenerWith Deluxe ValveIntelliSoft 350 SeriesMODEL NO. 625.383560Caution:Read and follow all safety rules and operatinginst

Page 2 - WARRANTY ON WATER SOFTENER

BEFORE INSTALLING CHECKS & TESTSYour water supply needs to be checked for chemicalanalysis, water pressure and water flow rate. To accom-plish thi

Page 3 - Questions?

ASSEMBLE INLET OUTLET ADAPTORS,OR SINGLE BYPASS VALVEComplete the following steps to assemble the adaptors orbypass valve.1. Close the shutoff valve o

Page 4

Before installing the bypass valve, orcopper tube, be sure the turbine andsupport are firmly in place in thevalve outlet port.TurbineSupport Sensor Po

Page 5

POSITION SOFTENER INTO PLACEComplete the following steps to position the softener.1. Grip under the ridge on the salt tank sidewall.2. Carefully rock

Page 6 - Flathead Screwdriver

CONNECT THE VALVE DRAIN HOSETake a length of 3/8" inside diameter drain tubing andattach one end to the drain fitting. See Fig. 16. Use atube cla

Page 7 - Typical Installation

LEAK TESTTo check for leaks, complete the following steps:CAUTION: To avoid water or air pressure dam-age to softener inner parts, and to flush pipech

Page 8 - AND FITTINGS

INSTALLGROUNDINGCLAMPBETWEENTHESOFTENERINAND OUT PIPESThe house cold water pipe (iron or copper) is oftenused to ground all electrical outlets in the

Page 9

INSTALLCOVERSAfter installing your water softener, replace the covers.Angle the covers so the main cover clips onto the backfirst, then bring down in

Page 10

SET PRESENT TIME OF DAYIf the words PRESENT TIME do not show in the display,press the SELECT button until they do show in the display.Press the UP or

Page 11

SANITIZE THE WATER SOFTENERCare is taken at the factory to keep your water softener cleanand sanitary. Materials used to make the softener will notinf

Page 12 - 3 VALVE BYPASS

WARRANTY ON WATER SOFTENERONE YEAR LIMITED WARRANTY ON WATER SOFTENERWhen installed, operated and maintained according to all instructions supplied wi

Page 13 - CONNECTIONS

ADDINGSALTTOTHE STORAGETANKBrine(saltdissolvedinwater)isneededforeachandeveryregeneration.Thewaterformakingbrineismeteredintothesaltstoragetankbytheso

Page 14

CHECK LIST OF STEP-BY-STEP GUIDES TOINSTALLReview the following list to ensure you have completed allthe installation procedures.1. Check the incoming

Page 15 - VALVE BYPASS

EXTRARECHARGESometimes,a manuallystartedregeneration(recharge)maybedesired,orneeded.Twoexamplesare:•Youhaveusedmorewaterthanusual(guestsvisiting)andyo

Page 16 - % Out,at

OPTIONAL SETTINGS:• SALT EFFICIENCY• CLEAN FEATURE• CLEAN FEATURE MINUTES• MAXIMUM DAYS BETWEENREGENERATIONS• 97% FEATURE• 12 / 24 HOUR CLOCK1. To set

Page 17 - I _1,1=}1"=1A/_

4. Press SELECT again to show the followingRECHARGE display.EXAMPLE: Set to 4 days maximum betweenregenerations.Maximum Days Between Regenerations: Th

Page 18 - -": mm

RECHARGE TIME REMAINING AND VALVEPOSITION INDICATORSOne of the valve position indicators (Serv, Fill, Brine,Bkwsh, Rinse) is displayed while the softe

Page 19

SOFT WATER SERVICE AND REGENERATIONSERVICEWhen the softener is giving you soft water, it is called"Service". See Fig. 41. During service, ha

Page 20

SOFT WATER SERVICE AND REGENERATIONBRINING: During brining, the brine is moved from thesalt storage area, into the resin tank. See Fig. 43.Inside the

Page 21

FASTRINSE:Backwashisfollowedbyafastflowofwaterdownthroughtheresintank.Thefastflowpackstheresinbedandgetsit readyforreturntoservice.SeeFig.45.Afterfast

Page 22 - OFF --i,l--

SALT BRIDGESometimes, a hard crust or salt bridge forms in the saltstorage tank. It is usually caused by high humidity or thewrong kind of salt. When

Page 23 - 'FF

TABLE OF CONTENTSSafety Guides ...

Page 24 - RECHARGE

CLEANING NOZZLE & VENTURIKEEPING THE WATER SOFTENER CLEANNOZZLE & VENTURIA clean nozzle and venturi (see Fig. 47) is a must forthe softener to

Page 25 - ',, /

PROTECT THE WATER SOFTENER FROMFREEZINGIf the softener is installed where it could freeze (sum-mer cabin, lake home, etc.), you must drain all waterfr

Page 26 - THE SOFTENER IN FILL

CHECKLIST TO HELP YOU SAVE MONEYIf your water softener fails to work, make the following easy checks. Often, you will find what is wrong yourself andy

Page 27

p----F---flInches cmA Salt Tank Height 40-1/4 102.2B Resin Tank Diameter 9 22.9(nominal)C Resin Tank Height (nominal) 40 101.6D Inlet-Outlet Height 41

Page 28 - IN FAST RINSE

Pressure Drop (PSI) vs. Flow Rate (GPM)40o_n.=.=n353O252O15105350 Series8,0gpm @ 14 psi0 1 9 10 11 12 13 14 15 162 3 4 5 6 7 8Flow Rate (GPM)FIG. 50OT

Page 29 - SALT BRIDGE

WIRING SCHEMATICTransformerTurbineSensorBACKOFTIMER j(PWA) !gmbm __NO Position@ NC SwitchvalvemotorFACEPLATEFIG. 51Keep this manual with your water so

Page 30

The faceplate timer (PWA) computer has a self-diagnosticfunction for the electrical system, except put power andwater meter. The computer monitors ele

Page 31 - DRAIN ALL WATER FROM SOFTENER

TROUBLESHOOTINGVALVE POSITION INDICATORS:Depending on the valve position, the following indica-tors show in the display:Indicator Valve PositionServ .

Page 32 - PROBLEM CAUSE CORRECTION

MANUALADVANCEREGENERATION CHECKThis check verifies proper operation of the valve motor,brine tank fill, brine draw, regeneration flow rates, andother

Page 33

ROTARYVALVESERVICEIMPORTANT: Before working on the valve, turn off thewater supply and disconnect from electrical power.TO RELIEVE PRESSURE:• 3 VALVE

Page 34 - 8,0gpm @ 14 psi

Read all steps, guides and rules carefully before installing and using your new water softener.Follow all steps exactly to correctly install. Failure

Page 35 - FACEPLATE

WATER FLOW THROUGH THE SOFTENER VALVESERVICE CYCLEHard water enters the valve inlet port. Internalvalve porting routes the water down and out thetop d

Page 36 - Err1, Err3, Err4

WATER FLOW THROUGH THE SOFTENER VALVEBACKWASH CYCLETimer/switch action again allows the motor to turnthe rotor & disc to place the valve in BACKWA

Page 37

523292827Rating DecalLocationj 262423229101112.1314212O18171519Questions? Call The Kenmore Water Line 1-800-426-934542

Page 38 - ]j. RoarSto

KeyNo.11234567891011121314151617181920212223242526272829Kenmore Model No. 625.383560A. WATER SOFTENER COMPLETEPart Number72842077284231728424972759077

Page 39 - ROTARYVALVESERVICE

INLET - OUTLETGROUNDING CLAMPS121011(5_ 2OQuestions? Call The Kenmore Water Line 1-800-426-934544

Page 40 - BRINING AND BRINE RINSE CYCLE

Kenmore Model No. 625.383560B. BRINE VALVE ASSEMBLYKey No. Part Number Part Description1 7168647 Ceramic Weight2 0513860 Float Stop3 7097202 Float (in

Page 41 - FAST RINSE CYCLE

4O35I1213141533_ 28313029478Wear-StripSealCross-SectionView17ii18\19Questions? Call The Kenmore Water Line 1-800-426-934546

Page 42

Key PartNo. Number Part Description1 7224087 Screw, #8-32 x 1" (2 req.)2 7286039 Motor (incl. 2 ea. ofKey No. 1)3 0900857 Screw, #6-20 x 3/8"

Page 43 - A. WATER SOFTENER COMPLETE

Your HomeFor expert troubleshooting and home solutions advice:Our HomeFor repair of carry-in items like vacuums, lawn equipment,and electronics, call

Page 44 - GROUNDING CLAMPS

INSPECT SHIPMENTYour water softener is shipped complete in one carton.Use care when handling the softener. DO NOT turnupside down. DO NOT drop, or set

Page 45 - B. BRINE VALVE ASSEMBLY

PLAN YOUR INSTALLATIONIt is recommended to read through the entire manual beforebeginning your installation. Follow all steps exactly. Reading thisman

Page 46

outside faucet(hard water)soft, coldwatersoft, hotwaterwaterheaterShut-offValvewater / gapsoftenerfloor maindrain shutoffvalveoutside faucet(hard wate

Page 47

Suggested Slab Foundation Installationwater heaterkitchenPlug the softener transformerinto an inside, 120 volt 60Hzelectrical outlet. If an outsideout

Page 48 - ® Sears Brands, LLC

PIPE, FITTINGS, OTHER MATERIALS NEEDEDYou must first decide how to run "in" and "out" pipes tothe softener. Look at your house mai

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