Kenmore 420 Series User Manual

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Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 USA
PRINTED IN U.S.A. Part No. 7282611 (Rev. E 10/18/06)
• Warranty
• Installation
• Start Up / Setting Timer
• How It Works
• Care Of
• Specifications
• Repair Parts
Water Softeners
With High Performance Valve
www.KenmoreWater.com
Repair or Parts ? Call toll free 1-800-366-7278
See back cover for other Sears service numbers.
Caution:
Read and follow all safety rules and operating
instructions before first use of this product.
MODEL NOS.
IntelliSoft 420 Series 625.384260
IntelliSoft 420 Series 625.394260
OWNER'S MANUAL
E L I T E
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals nearby
the softener for future reference.
Questions ?
Visit www.KenmoreWater.com
or call toll free 1-800-426-9345 (M - F, 7AM - 8 PM CST)
Systems Tested and Certified by NSF International against
NSF/ANSI Standard 44 for softener performance,
and the reduction of barium and radium 226/228.
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Summary of Contents

Page 1 - Water Softeners

Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 USAPRINTED IN U.S.A. Part No. 7282611 (Rev. E 10/18/06)• Warranty• Installation•

Page 2 - WARRANTY ON WATER SOFTENER

10Read Before Beginning InstallationBEFORE INSTALLING CHECKS & TESTSYour water supply needs to be checked for chemicalanalysis, water pressure and

Page 3 - Questions?

11FIG. 9INSTALLING BYPASS VALVE, AND/ORINLET AND OUTLET THREADED ADAPTORSClip (2)Valve OutletIncluded withSoftenerIncluded withSoftenerValve InletASSE

Page 4 - Safety Guides

12Install 3-Valve BypassINSTALLING 3 VALVE BYPASS AND PIPES Complete the following steps to install the three (3)valve bypass:• Cut the house main wat

Page 5 - Unpack and Check Your Carton

13Locate Water Softener and Connect PipesMOVE SOFTENER INTO PLACEGrip under ridge to move softener.PlywoodShimsTYPICAL SOLDERINGCONNECTIONSMain Water

Page 6 - Plan Your Installation

14Connect Valve and Salt Tank DrainsCONNECT THE VALVE DRAIN HOSETake a length of 3/8” inside diameter drain tubing andattach one end to the drain fitt

Page 7

15Leak TestLEAK TESTTo check for leaks, complete the following steps:CAUTION: To avoid water or air pressure dam-age to softener inner parts, and to f

Page 8

16Electrical RequirementsINSTALL GROUNDING CLAMP BETWEEN THE SOFTENER IN AND OUT PIPES The house cold water pipe (iron or copper) is oftenused to grou

Page 9

17Install Covers and Restart Water HeaterFIG. 23INSTALL COVERSAfter installing your water softener, replace the covers.Angle the covers so the main co

Page 10

18SET PRESENT TIME OF DAYIf the words PRESENT TIME do not show in the display,press the SELECT button until they do show in the display.Press the UP o

Page 11 - Install Plastic Bypass Valve

19Program The TimerSET REGENERATION TIMETo complete setting the regeneration time, complete the follow-ing steps:1. Press the SELECT button to display

Page 12 - Install 3-Valve Bypass

2Questions? Call The Kenmore Water Line 1-800-426-9345WARRANTY ON WATER SOFTENERONE YEAR LIMITED WARRANTY ON WATER SOFTENERWhen installed, operated an

Page 13 - CONNECTIONS

20Sanitize The Water SoftenerSANITIZE THE WATER SOFTENERCare is taken at the factory to keep your water softener cleanand sanitary. Materials used to

Page 14 - CONNECT THE VALVE DRAIN HOSE

21Adding Salt To The Storage TankADDING SALT TO THE STORAGE TANKBrine (salt dissolved in water) is needed for each andevery regeneration. The water fo

Page 15 - Leak Test

22Check ListCHECK LIST OF STEP-BY-STEP GUIDES TOINSTALLReview the following list to ensure you have completed allthe installation procedures.____1. Ch

Page 16 - Electrical Requirements

23SettingsOptionsUnitsService ModeEXITCHANGE SELECTb dMAIN MENUFIG. 35LanguagePresent TimeHardnessRecharge TimeBackExitCHANGE SELECTb dSETTINGSFIG. 36

Page 17 - Program The Timer

24Faceplate Timer FeaturesLanguage for all screens can be in English, Spanish orFrench. Move the black bar to Language, and pressSELECT. Move black ba

Page 18

25Faceplate Timer FeaturesSalt Alert Level is the level at which you want your softenerto signal that the salt level is low. When salt level drops tot

Page 19

26Faceplate Timer FeaturesQuestions? Call The Kenmore Water Line 1-800-426-9345The QuickChargeoption is an integral part of theIntelliSoft water and s

Page 20 - Sanitize The Water Softener

27Faceplate Timer FeaturesQuestions? Call The Kenmore Water Line 1-800-426-9345Time OptionsDiagnosicsSet ModelFactory DefaultsBackExitCHANGE SELECTb d

Page 21 - REMOVING

28Faceplate Timer FeaturesQuestions? Call The Kenmore Water Line 1-800-426-9345KENMORE’S ULTRA CLEANSING FEATURE The ultra cleansing feature keeps lar

Page 22 - Check List

29How Your Water Softener WorksFIG. 52SOFT WATER SERVICE AND REGENERATIONSERVICEWhen the softener is giving you soft water, it is called“Service”. Dur

Page 23 - Faceplate Timer Features

3TABLE OF CONTENTSSafety Guides...

Page 24

30How Your Water Softener WorksSOFT WATER SERVICE AND REGENERATIONBRINING: During brining, the brine is moved from thesalt storage area, into the resi

Page 25

31How Your Water Softener WorksFAST RINSE: Backwash is followed by a fast flow ofwater down through the resin tank. The fast flow packsthe resin bed a

Page 26

32Care Of Your Water SoftenerFIG. 56SALT BRIDGESometimes, a hard crust or salt bridge forms in the saltstorage tank. It is usually caused by high humi

Page 27

33Care Of Your Water SoftenerFIG. 57KEEPING THE WATER SOFTENER CLEANNOZZLE & VENTURIA clean nozzle and venturi (see Fig. 57) is a must forthe soft

Page 28

34Care Of Your Water SoftenerPROTECT THE WATER SOFTENER FROMFREEZINGIf the softener is installed where it could freeze (sum-mer cabin, lake home, etc.

Page 29 - How Your Water Softener Works

35Care Of Your Water SoftenerCHECKLIST TO HELP YOU SAVE MONEYIf your water softener fails to work, make the following easy checks. Often, you will fin

Page 30

36SpecificationsFIG. 59Questions? Call The Kenmore Water Line 1-800-426-9345AABCDEFInches CMASalt Tank Height 34 86.4BResin Tank Diameter (nominal)10

Page 31

37SpecificationsFIG. 60Questions? Call The Kenmore Water Line 1-800-426-9345 Intermittent flow rate does not represent the maximum service flow rate

Page 32 - Care Of Your Water Softener

38Service Tech InformationFIG. 61Keep this manual with your water softener. If repairs areneeded, the service technician must have the informa-tion on

Page 33

39Service Tech InformationFIG. 62The faceplate timer (PWA) computer has a self-diag-nostic function for the electrical system, except for inputpower a

Page 34

4Y Read all steps, guides and rules carefully before installing and using your new water soften-er. Follow all steps exactly to correctly install. Fai

Page 35

40Service Tech InformationPOSITION SWITCH STATUS: With the valve in service,or any of the recharge cycles, the switch indicator willshow open, while t

Page 36 - Specifications

41Service Tech InformationMANUAL ADVANCE REGENERATION CHECK This check verifies proper operation of the valve motor,brine tank fill, brine draw, regen

Page 37

42Service Tech InformationROTARY VALVE SERVICEIMPORTANT: Before working on the valve, turn off thewater supply and disconnect from electrical power. T

Page 38 - Service Tech Information

43FIG. 71Drainfrom valve inlet(Hard Water)Bypass HardWater ToValve OutletPositionSwitchBRINING AND BRINE RINSE CYCLEBrine from SaltStorage TankNozzleV

Page 39

44Service Tech InformationDrainBypass HardWater To ValveOutletPositionSwitchBACKWASH CYCLEFlow PlugFIG. 72Questions? Call The Kenmore Water Line 1-800

Page 40

45Notes

Page 41

4683123031137429285Rating DecalLocation627262524202122910111214151918172316Kenmore MODEL Nos.625.384260 and625.394260Exploded ViewQuestions? Call The

Page 42

47Parts ListKenmore MODEL Nos. 625.384260 and 625.394260A. WATER SOFTENER COMPLETEKey No. Part Number Part Description1 ---- Cover Lock (Required for

Page 43

48Exploded View1918171234567891615141312102011INLET - OUTLETGROUNDING CLAMPSKenmore MODEL Nos.625.384260 and625.394260Questions? Call The Kenmore Wate

Page 44

49Parts ListKenmore MODEL Nos. 625.384260 and 625.394260B. BRINE VALVE ASSEMBLYKey No. Part Number Part Description1 7168647 Ceramic Weight2 0513860

Page 45

5Unpack and Check Your CartonFIG. 1Questions? Call The Kenmore Water Line 1-800-426-9345 Packing ListINSPECT SHIPMENTYour water softener is shipped co

Page 46 - Exploded View

50Exploded View148234567478910114612211314151617444530284342414039383736352933313220252627SealWear-Strip2223241819Cross-SectionView34Questions? Call T

Page 47 - Parts List

51Parts ListKey PartNo. Number Part Description1 7224087 Screw, #8-32 x 1" (2 req.)2 7286039 Motor (incl. 2 ea. of Key No. 1)3 7231393 Motor Plat

Page 48

® Registered Trademark / TM Trademark /SM Service Mark of Sears Brands, LLC® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Br

Page 49

6Plan Your InstallationPLAN YOUR INSTALLATIONIt is recomended to read through the entire manual beforebeginning your installation. Follow all steps ex

Page 50

7Plan Your InstallationTypical Installation1. Place as close as possible but always after, thepressure tank (well water) or water meter (citywater). S

Page 51

8Plan Your InstallationSuggested Slab Foundation InstallationPlug the softener transformerinto an inside, 120 volt 60Hzelectrical outlet. If an outsid

Page 52 - 1-800-488-1222

9PIPE, FITTINGS, OTHER MATERIALS NEEDEDYou must first decide how to run “in” and “out” pipes tothe softener. Look at your house main water pipe at the

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