Kenmore Lawn Mower 7 User Manual

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KESMAC
Transportable Reel Mowers
3, 5, 7, 9 and 11 Gang Mowers
Fairway Mowers
Vertical Mowers
Operators Manual
Manual Part No. KM99026. Rev. 05/07
KESMAC Inc.
23324 Woodbine Avenue, Keswick Ontario Canada L4P 3E9
Tel (905) 476-6222 Fax (905)-6744 Web Site www.Kesmac.com
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Summary of Contents

Page 1 - KESMAC Inc

KESMAC Transportable Reel Mowers 3, 5, 7, 9 and 11 Gang Mowers Fairway Mowers Vertical Mowers Operators Manual Manual Part No. KM99026.

Page 2 - Transportable Reel Mowers

GENERAL SAFETY Operating Conditions Commercial mowers are subjected to a variety of ground conditions. Mowing machine operators must understand the n

Page 3

DAILY INSPECTION To enable customers to implement service procedures, and design changes that are recommended to improve the operation and service l

Page 4

DAILY INSPECTION Cont.. OUTRIGGER WHEELS Fig.1 Serial No. Up to 73. Dual Wheels. It is important that the Roller Bearings and Hub Cavity are kept

Page 5

DAILY INSPECTION DRIVE BELTS AND SHEAVES Fig.3 Check all Drive Belts for signs of cracking, excessive wear, cuts, or stretching. Sheaves must be kep

Page 6

DAILY INSPECTION PTO SHAFT Fig.6 The PTO Shaft must be installed, relative to the tractor, as shown. WARNING D

Page 7

DAILY INSPECTION HYDRAULIC SYSTEM • Check all hydraulic fittings, connections and hoses for signs of leaks, damage or wear. • Hoses must be route

Page 8

HOOK-UP TO TRACTOR Fig.8 It is important that the Mower Frame is ‘level’ for the correct set-up for mowing. Connect the Mower Swivel Hitch to the Tra

Page 9

HOOK-UP TO TRACTOR Connect the Mower ‘Quick Connects’ to the tractor accessory hydraulic connections. Keep the hydraulic connections clean.

Page 10

TRANSPORT LOWERING THE REELS Before ‘lowering ‘ the Reels, position the Mower on level ground. If on a slope face the mower ‘up hill’, this allows t

Page 11

HYDRAULIC LIFT OPERATION REEL/WING - LIFT SEQUENCE Fig.10. From Serial No. 232. (See Fig.11 for earlier machines) Hydraulic oil pressure to the ‘r

Page 12

KESMAC Transportable Reel Mowers FOREWORD The Operator’s Manual must be kept on the machine at all times. The Manual is provided to give the Owner/

Page 13

HYDRAULIC LIFT OPERATION REEL/WING - LIFT SEQUENCE Fig.11 Machines up to Serial No. 231. Hydraulic oil pressure to the ‘RAISE’ circuit lifts the fiv

Page 14

HYDRAULIC LIFT OPERATION SEQUENCE VALVE SETTING. (7, 9 & 11 Gang only) Fig.12 If the main (center five) reel assemblies start to lower before th

Page 15

HYDRAULIC LIFT OPERATION SEQUENCE VALVE MANIFOLD, RELIEF VALVE SETTING To prevent damage to the lift linkage if there is a ‘hang-up’ of a Lift Chain

Page 16

LIFT CHAIN ADJUSTMENTS Fig.14 The Lift Chains for the rear outer reels, No’s 4,5,8,9,10 & 11,are fitted with chain adjusters that ensure that the

Page 17

LIFT CHAINS ADJUSTMENT REELS 4 AND 5 Cont. Fig.15. (page 20) Extend the cylinder and check that the chain bolt heads are level. Extending the Cylind

Page 18

MOWING PROCEDURE Preferably position the Mower on level ground, if on a slope, face ‘up hill’ to allow the reels to lower evenly and prevent possible

Page 19

CUTTING HEIGHT ADJUSTMENT FAIRWAY. FLOATING HEAD Fig.18 A special tool is available that ensures that each mowing unit cuts at the same height, and a

Page 20

REEL TO BED KNIFE ADJUSTMENT Pre-single point adjustment units. Fig.19 When the reels are sharp, and correctly adjusted to the bed-knife, they will c

Page 21

REEL TO BED-KNIFE SINGLE POINT ADJUSTMENT Adjust the Reel to Bed-knife ‘contact’ to give an even cut across the full length of the Bed-knife, as sho

Page 22

VERTICAL MOWER. DEPTH OF CUT ADJUSTMENT Depth of cut changes as the height adjuster wheel pivot, relative to the frame. Notches on the wheel height a

Page 23

CONTENTS SAFETY PRECAUTIONS 1 GENERAL SAFETY 2 Before Operating 2 During Maintenance 3 Safety Symbols 3 S

Page 24

VERTICAL MOWER – OPERATION CAUTION It is important that the operating instructions are followed to avoid serious d

Page 25

ROUTINE MAINTENANCE In addition to the daily maintenance on pages 8 to12, the following maintenance schedules are recommended.

Page 26

ANNUAL MAINTENANCE INSPECTION IMPORTANT To maintain the efficient and reliable operation of your Kesmac Mower it is im

Page 27

LUBRICATION Jackshaft Bearings Do not over grease.

Page 28

GEARBOX LUBRICATION Fig.25 Check the Gearbox oil level every 80 hours of operation. The oil level dipstick/breather is located on the top of the Gea

Page 29

GEARBOX LUBRICATION Fig.26 The Gearbox illustrated in Figure 26 was fitted on Kesmac Mowers up to Serial number 365. To check the oil level : Remov

Page 30

MAINTENANCE Main Wheel Axle Assembly . (From Feb.07.) The Axle Assemblies should be checked every 12 months. To remove a Wheel/Axle assembly : Fig.2

Page 31

MAINTENANCE Main Wheel Axle Assembly. Serial No’s 357 to February 2007. Taper Roller Axles should be checked every 12 months. To remove a Wheel/Axle

Page 32

MAINTENANCE Outrigger Single Wheel. (From Serial No. 73.) Fig.29 Taper Roller Axles should be checked every 12 months. To remove the Wheel Axle Assem

Page 33

MAINTENANCE Wing Kick Springs. After several seasons of operation the Wing Kick Springs may loose some of their tension. Washers can be added under t

Page 34

SAFETY PRECAUTIONS The correct operating procedures, and strict adherence to recommended service schedules, are important in contributing to the saf

Page 35

MAINTENANCE Main Drive Belts To replace the front and/or rear Main Drive Belts : Fig.32 • Remove the Drive Belt Covers. • Remove the Idler Tension

Page 36

MAINTENANCE Reel Drive Belts. When fitting Belts to Reels 2 or 3, the Main Drive Belts and the Jackshaft Couplers, must be removed first. See page 37

Page 37

MAINTENANCE Reel Drive Belts To replace the Reel Drive Belts. Reels 2 and 3. Fig.34 • Remove the Safety Chain from the Stay Rod and compress the Te

Page 38

MAINTENANCE Reel Drive Belts To replace The Reel Drive Belts. Reels 8 and 9. • Remove the Sheave Guard. • Remove the Safety Chain at the Stay Rod.

Page 39

MAINTENANCE Main Jackshaft Bearing replacement. IMPORTANT The Bearing Shims must be replaced exactly as

Page 40

SPECIFICATIONS Standard Fairway Vertic

Page 41

SPECIFICATIONS PRIMARY DRIVE PTO. 1 3/8 inch diameter, with six splines. Wide Angle PTO Shaft. STEP-UP DRIVE RATIO Standard –1.64 : 1 Optional

Page 42

BACKLAPPING ATTACHMENT Hydraulic Operation. WARNING During the Backlapping operation the Reels will be rotating, w

Page 43

BACKLAPPING OPERATION NOTE The Applicator Brush must be free of grease or oil. • Apply Grinding Co

Page 44

REEL AND BEDKNIFE SHARPENING Fig.42 When grinding and sharpening the Reels and Bedknives the angles and dimensions shown must be adhered to. After g

Page 45

SAFETY PRECAUTIONS – General Safety The Operator’s Manual brings to your attention situations that can arise during the safe and routine operation of

Page 46

WING FRAME Optional Castor Wheel. 11 Gang only. The Optional Castor Wheel is fitted to the outer Wing Frames to improve cutting performance when mowi

Page 47

LIFT CHAINS - ATTACHMENT POINTS

Page 48 -

TORQUE GUIDE Grade 5 and 8 Fasteners. (Coarse Thread).

Page 49

SAFETY PRECAUTIONS During Maintenance • Use only genuine Kesmac parts. Parts that are not supplied by Kesmac may not meet Kesmac Engineering specifi

Page 50

DECALS. See Pages 5 & 6 also. 4

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